Tungsten Carbide Ball Nose End Mill

Tungsten carbide material

Ball nose blade

Used for Carbide steel, Alloy steel, Tool steel

Diameter:1.0-20mm

Send email to us

Product Detail

Features

1. Versatility: Tungsten carbide ball nose end mills are suitable for a wide range of applications, including profiling, contouring, slotting, and ramping. They can be used on various materials, including metals, plastics, and composites.
2. Precision Machining: Tungsten carbide ball nose end mills feature a rounded cutting edge, allowing for precise and accurate machining. This is particularly important for applications that require smooth and curved surfaces or intricate 3D shapes.
3. Enhanced Chip Evacuation: The design of tungsten carbide ball nose end mills allows for efficient chip evacuation. The rounded cutting edge helps to prevent chip build-up and ensures a smooth cutting process, reducing the risk of tool breakage or workpiece defects.
4. Superior Surface Finish: Tungsten carbide ball nose end mills produce a high-quality surface finish on the workpiece. The rounded cutting edge helps to minimize tool marks, resulting in a smooth and aesthetically pleasing surface.
5. Increased Tool Strength: Tungsten carbide is known for its exceptional strength and hardness. This makes tungsten carbide ball nose end mills resistant to wear, allowing for longer tool life and improved productivity.
6. Heat Resistance: Tungsten carbide ball nose end mills can withstand high temperatures generated during machining operations. This heat resistance ensures that the tool remains stable and retains its cutting properties, even under demanding conditions.
7. Reduced Tool Changes: Tungsten carbide ball nose end mills have a longer tool life compared to other materials, reducing the frequency of tool changes. This leads to increased efficiency and cost savings.
8. Stability and Rigidity: Tungsten carbide ball nose end mills are designed with stability and rigidity in mind. This minimizes tool deflection, resulting in improved dimensional accuracy and decreased chances of tool breakage.
9. High Cutting Speeds: Tungsten carbide ball nose end mills can be operated at high cutting speeds, allowing for faster machining times and increased productivity.
10. Cost-Effectiveness: While tungsten carbide ball nose end mills may have a higher upfront cost, their longer tool life and high-performance capabilities result in long-term cost savings. They are a cost-effective choice for precision machining operations.

Detail display

FACTORY

Advantages

1. Hardness and Durability: Tungsten carbide is an extremely hard and durable material, making tungsten carbide ball nose end mills highly resistant to wear. This results in longer tool life and reduces the need for frequent tool changes, saving time and money.
2. High Speed Machining: Tungsten carbide ball nose end mills can be used for high-speed machining operations, allowing for increased productivity and shorter machining times. The high hardness of the material ensures that the tool can withstand high cutting speeds without deforming or losing its cutting edge.
3. Precision and Accuracy: The ball nose design of these end mills facilitates precise and accurate machining, especially when working on curved or contoured surfaces. This helps achieve tight tolerances and high surface finish quality, making tungsten carbide ball nose end mills suitable for applications that require fine details and intricate designs.
4. Heat Resistance: Tungsten carbide ball nose end mills can withstand high temperatures generated during machining operations, reducing the risk of tool failure or premature wear. This heat resistance allows for increased cutting speeds and feeds while maintaining stable and reliable performance.
5. Versatility and Application Range: Tungsten carbide ball nose end mills can be used for a wide range of materials, including ferrous and non-ferrous metals, plastics, and composites. This versatility makes them suitable for various industries, such as automotive, aerospace, manufacturing, and mold-making.
6. Enhanced Chip Evacuation: The ball nose design of these end mills allows for efficient chip evacuation, preventing chip clogging or build-up. This ensures smooth cutting performance and reduces the risk of tool breakage or workpiece damage.
7. Reduced Cutting Forces: Tungsten carbide ball nose end mills are designed to reduce cutting forces, resulting in lower power consumption and less stress on the machine tool. This helps prolong the tool life and maintain dimensional accuracy, even during demanding machining operations.
8. Increased Productivity: Due to their high hardness, durability, and heat resistance, tungsten carbide ball nose end mills can handle aggressive machining tasks, resulting in increased productivity. With fewer tool changes and improved cutting performance, operators can work more efficiently and complete jobs in less time.
9. Tungsten carbide ball nose end mills are widely used in CNC machining applications due to their high precision and durability. They can be easily integrated into CNC milling machines, providing reliable and consistent results for complex machining tasks.